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The Art and Craft of Hat Production

Our History

From a small kitchen operation to a world-renowned headwear manufacturer, Joe Henschel’s journey began in 1945 when he invested in just a few machines and original designs. Joe’s unmatched quality and charismatic personality spread like wildfire in Missouri, with demand exceeding his kitchen’s capabilities. In 1947, Henschel Hat Company was founded, expanding to a 7-story headquarters, fully operational manufacturing facility, and 115 employees. 3 generations and 78 years later, the Henschel legacy remains intact with over 4,000 clients worldwide. Through innovation, consistency, and, most importantly, our customers, Henschel remains a leader in the industry. Today, Henschel Hats is an industry leader in headwear, offering fashionable, reliable, and comfortable hats that stand the test of time

CRAFTED WITH PRIDE SINCE 1947

Cutting the materials

We start by transferring hand-drawn patterns onto premium materials. Using a rotary cutter, we precisely cut each piece, ensuring smooth, clean edges for a flawless foundation.

Preparing the pieces

Next, we refine the edges by burnishing them for a polished look and punch small, evenly spaced holes along the seams to ensure perfect stitching alignment.

Sewing the Hats

Every stitch is done by hand, starting with the crown and followed by the brim, ensuring a seamless connection. For extra comfort, we often line the inside with soft fabric.

Shaping the Hats

Once sewn, the hat is shaped on a block. We lightly moisten the materials, secure it with elastic bands, and leave it to dry until it holds its perfect form.

Final Touches

Finally, we add unique details like leather bands or studs and apply a conditioner for a polished finish. Each hat is a handcrafted masterpiece, ready to wear.

Family Owned

For 4 Generations

78+

years of experience

American Made Legacy

Art in Every
Stitch

since

1947

0 Years

years of experience

70+

hats style

finest

quality

0 Years

Family Owned For 4 Generations

0  Million +

Hats Made Since 1947

0  Million +

Proudly Made in USA

The Art and Craft of Hat Production

Rooted In Tradition

At Henschel Hats, we take pride in crafting headwear that not only stands up to the elements but also complements your style. Every design is made with purpose, blending function and fashion in a way that feels natural. With 78 years of experience, we source only the finest materials while upholding strict standards, carrying forward a heritage of excellence that sets us apart. Customer satisfaction has always been at the core of what we do. Each Henschel Hat symbolizes the firm commitment to quality and a constant passion for craft, from traditional fedoras and fashionable breezes to unique and contemporary styles. Our hats are more than just accessories; they’re trusted companions for life’s everyday adventures, ready for whatever comes your way. 

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